Specialized welding stations are technically advanced devices, designed for specific tasks. The degree of process automation, control and safety as well as the scope and accuracy of measurement of process parameters depend on the client’s requirements. As part of the station, in addition to resistance welding, other operations such as pressing details, calibration, resistance test of the weld, palletizing or laying on the final station are often carried out. At the request of customers, mainly from the automotive industry, we use advanced systems for detailed measurement of welding process parameters together with data collection, Poka-Yoke control solutions, Error Proofing tests of control systems, tooling identification systems and controlled access levels.
The recipients of specialized welding stations are manufacturers of automotive subassemblies, steel furniture, welded fence and reinforcement meshes, steel casings, ventilation systems and other metal products.
We invite you to familiarize yourself with our special projects. Each device has been briefly characterized and filmed to present its functionality.
A station for resistance welding parts of the casing of electric motors and alternators. The device is equipped with 3 welding heads with actuators with a pressing force of 900 kg and an MFDC inverter transformer with a power of 200 kVA…
The fully automated station has been designed in the form of a kiosk made of aluminum profiles. A rotary table was installed on the steel support frame, which is responsible for the transport of details to four substations…
The stand is designed in the form of a kiosk with fixed guards and a movable front cover with a pressure safety bar to protect the operator. After installing the device, selecting the appropriate welding program and manually loading the metal basket, the operator…
The station consists of a Komax Kappa 320 machine for cutting and stripping wires, a system for feeding a wire from a roll ADS115, a TECNA alternating current welding machine with a power of 50 kVA (P = 50%) for briquetting wires and two manipulators…
The SP-1/1×25 MF semi-automatic inverter station is used for welding pins with the MnMx current coil.
The station is equipped with a TECNA inverter transformer with a capacity of 25 kVA (P-50%) and 2 welding actuators…
The project uses replaceable welding devices dedicated to each plate and a rotary table with three stations: 1. loading the plate, 2. feeding the nuts and welding them, 3. engraving markings. This design allows three operations to be performed simultaneously, which effectively shortens the process time….
The ST-3/-CNC type automated station has been designed to enable welding of various types of studs, in any configuration, to steel sheets of various sizes and shapes. The station is equipped with three welding heads, supplied by vibrating stud feeders…
The ST1/1-CN station is based on the PRO-I 1300 inverter power source and the PRO-SPLIT adapter. The welder was equipped with two Powerflex arms, on which PHA-500 stud welding guns were mounted. Gun mandrels are fed automatically by VBZ-S01 feeders…
The inverter welding station was designed in the form of a kiosk built with fixed shields and a front optical safety barrier. After selecting the appropriate welding program and manually loading the metal box, the workpiece is based and the cycle starts….
The automated welding station performs the process of pressing the bottom to the pipe and welding on the circumference to obtain a tight connection of details….
The device, manufactured in 2018, is another version of a double-section welding station for welding of various kinds of nuts to steel profiles and pipes – the elements of the exhaust system. Thanks to the use of two work sections, several welding operations can be performed…
The presented station is used for spot welding elements of the exhaust system. The device has been designed in the form of a kiosk divided into two zones: manual assembly and automatic welding. A two-position rotary table, moving details between the zones…
The presented station is used for semiautomatic seam welding of a detail consisting of the bottom pressed into the pipe. A welding transformer TECNA 200 kVA (P = 50%) was installed inside the body of the device. The welding process is carried out by means of two welding modules…
In the version 2 of the station for pressing and welding a sleeve on the piston rod, in addition to customer-specific structural modifications, modern piston rod measurement using a laser gate and double RIFID tool identification system are used….
The station automatically executes the process of pressing the bottom cup into the tube and seam welding the two elements around the perimeter. It is equipped with the cups vibrofeeder, the automatic tubes feeder, cups press and internal tube calibrator…
The station is designed for the projection welding of various types of nuts to metal stampings and pipes – parts of car exhaust system. The design of the device consists of two work outlets equipped with positioning tools and DESTACO clamps as well…
The station was designed for the production of car shock absorber elements. The main components of the device are a KISTLER column press with electric drive, for pressing the spring seat and the NELSON head, for automatic welding of the pin to the side…
The rotary table with four instruments was used in the project: 1. piston rod loading, 2. feeding and pressing of the sleeve, 3. welding in four points, 4. weld strength test. Due to the construction of the device, the station is equipped with a Tox pneumohydraulic system…
Multi-spot specialized welding station is used for welding reinforcement of metal furniture. It was designed for manual operation by 1 operator. The station ensures the welding of many types of parts thanks to the smooth setting of the spacers of actuators, electrodes and positioning bases…